Access to clean water remains a significant global challenge, impacting billions of people. The World Health Organization (WHO) reports that one in three people lack safe drinking water, and two out of five lack basic handwashing facilities. In some regions, water availability is further disrupted by equipment failure or unexpected maintenance.
Robust industrial water purification systems enhanced by remote water monitoring systems can significantly address these issues. Water quality monitoring systems ensure the consistent availability of clean water for communities. This article explores remote monitoring and its extensive benefits for industrial water purification systems
Remote monitoring allows users to track and manage devices and equipment without physical proximity. Sensors embedded within or attached to the equipment collect data (temperature, pressure, vibration, speed, etc.), process the data in the cloud, and make the data accessible via mobile or desktop apps for further analysis.
The technology in industrial and consumer applications empowers users to manage their devices effectively. It facilitates predictive maintenance, data-driven decision-making, and industrial automation, all within a secure IoT ecosystem.
The global water purification market is expected to grow significantly, with a projected Compound Annual Growth Rate (CAGR) of 7.5% from 2022 to 2029. The smart water management segment boasts an even higher CAGR of 10.1% from 2021 to 2026.
Remote monitoring solutions can augment water purification systems through:
Water purification systems, particularly large-scale systems, are not mobile or portable. They are bulky and often built or assembled in place. Most industrial water purification systems run continuously. Even minor interruptions can cause major bottlenecks in the overall process. For example, filtration units, an essential component of most water purification systems, are fixed in large numbers on skids and are run continuously day and night.
If these systems encounter problems, the customer must wait for technicians to repair the unit. If elements need to be replaced, it means further delays that risk further financial impact.
Reducing downtime makes remote monitoring significantly valuable to water purification systems. These systems can transmit equipment status to technicians in a different location who, in turn, use status data to diagnose the problem. Often, technicians can resolve this issue remotely using firmware-over-the-air (FOTA) solutions. In the case of in-person repairs, maintenance teams have all the issue details before their arrival, enabling them to come with the proper spare units/supplies and perform the replacement/repair in less time.
With this approach, operators can reduce unwanted downtimes in their industrial water purification systems. From the manufacturer’s perspective, service packages can be offered at a lower cost, even if the equipment is in a rural or hard-to-reach location.
Conventional water purification systems involve multiple subsystems with separate, often manual, controls. This fragmented approach hinders optimization due to a lack of holistic visibility.
IoT remote monitoring solutions provide a centralized dashboard for real-time equipment control. Water quality monitoring system data offers complete operational transparency, enabling process optimization and equipment replacement based on insights.
For instance, IoT-based water monitoring systems can collect data on water purity at various stages. This data is used to ensure both water quality and equipment health. Additionally, alerts can be configured to trigger upon exceeding pre-defined limits.
IoT remote monitoring facilitates extensive automation within water purification systems, streamlining operations and reducing human error. Centralized control empowers operators with real-time insights into multiple parameters, enhancing visibility and control over the entire system. This data is invaluable for planning maintenance, upgrades, and optimizing team performance. Operators are freed from mundane tasks and can focus on maintaining peak system efficiency, leading to overall increased productivity.
Predictive maintenance, a relatively new IoT application, offers a superior alternative to traditional preventive maintenance approaches. Predictive maintenance focuses on targeted maintenance based on equipment needs, eliminating the high costs of routine maintenance or reactive repairs.
Smart water monitoring systems leverage Industrial IoT sensors to continuously collect equipment data. Machine learning and AI models analyze this data, raising alerts when maintenance is necessary. Examples of relevant alerts include excessive heat, increased vibration, or abnormal noise that could indicate impending equipment failure
Remote equipment monitoring in water purification systems can predict failures before they occur, preventing costly downtime and potential damage to other equipment. For instance, a decline in the water quality differential between pre- and post-filtration stages might signal a failing or worn filter, prompting its replacement. By monitoring water quality, equipment health can be proactively predicted, leading to significant cost savings in maintenance and repairs.
Many industries have strict regulations regarding water quality and treatment processes. Remote water monitoring systems can generate detailed reports and data logs for proper reporting to regulatory bodies. This transparency ensures compliance and simplifies the auditing process.
Water purification is an energy-intensive process. By optimizing operations through remote monitoring and predictive maintenance, facilities can reduce energy consumption and minimize water waste. This translates to a reduced environmental footprint and a more sustainable water treatment process.
Remote monitoring empowers water purification systems to operate more efficiently, minimize unplanned downtime, and achieve significant cost savings. It unlocks a treasure trove of data, enabling operators to leverage remote equipment monitoring systems for optimal customer experience at minimal expense.
Bridgera is a frontrunner in developing advanced, end-to-end IoT water monitoring solutions. We empower you to harness the power of remote monitoring to optimize your industrial water purification systems. Here’s how Bridgera goes beyond traditional solutions:
Contact Bridgera today to discuss how our industry-leading custom IoT solutions can transform your industrial water purification operations.
Bridgera effortlessly combines innovation and expertise to deliver cutting-edge solutions using connected intelligence. We engineer experiences that go beyond expectations, equipping our clients with the tools they need to excel in an increasingly interconnected world. Since our establishment in 2015, Bridgera, headquartered in Raleigh, NC, has specialized in crafting and managing tailored SaaS solutions for web, mobile, and IoT applications across North America.
About Author: Gayatri Sriaadhibhatla is a seasoned writer with a diverse portfolio spanning multiple industries. Her passion for technology and a keen interest in emerging IoT trends drive her writing pursuits. Always eager to expand her knowledge, she is dedicated to delivering insightful content that informs the audience.
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